6/11/2023 0 Comments Shrink tubingA starting tube is extruded from the raw material. The material is often compounded with other additives (such as colorants, stabilizers, etc.) depending on the application. The process for making heat-shrink tubing is as follows: First the material is chosen based on its properties. It is manufactured from a thermoplastic material such as polyolefin, fluoropolymer (such as FEP, PTFE or Kynar), PVC, neoprene, silicone elastomer or Viton. Heat-shrink tubing was invented by Raychem Corporation in 1962. Many millions of these antennas have been coated this way. One application that has used heatshrink in large quantities since the early 1970s is the covering of fibreglass helical antennas, used extensively for 27 MHz CB radio. Heatshrink tubing is sometimes sold in pre-cut lengths, with a solder blob at the center of the length, as this configuration was specified by Daimler-Benz for automotive electrical repairs. Heating non-adhesive shrink tube to very near the melting point may allow it to fuse to the underlying material as well. Some types of heat-shrink contain a layer of thermoplastic adhesive on the inside to help provide a good seal and better adhesion, while others rely on friction between the closely conforming materials. Video of adhesive-lined heat-shrink tubing shrinking The tubing provides good electrical insulation, protection from dust, solvents and other foreign materials, and mechanical strain relief, and is mechanically held in place (unless incorrectly oversized or not properly shrunk) by its tight fit. There is also longitudinal shrinking, usually unwanted and to a lesser extent than narrowing, of typically around 6%. Heating causes the tubing to contract to between half and one sixth of its original diameter, depending on the material used, providing a snug fit over irregularly shaped joints. If overheated, heat-shrink tubing can melt, scorch or catch fire like any other plastic. Uncontrolled heat can cause uneven shrinkage, physical damage and insulation failure, and these methods are not recommended by heatshrink suppliers. Convenient but less consistent methods for shrinking the tube include a soldering iron held close to but not touching the tube, or the heat from a lighter. The tubing is then shrunk to wrap tightly around the joint by heating in an oven or with a hot air gun or other source of hot gas flow. If the fit is tight, silicone lubricant can be applied without compromising the heat-shrink material. The unshrunk tubing is fitted on the wire before making the connection, then slid down to cover the joint after it is made. Heat-shrink tubing is rated by its expansion ratio, a comparison of the differences in expansion and recovery rate. From near microscopically-thin-wall tubing to rigid, heavy-wall tubing, each type has precise design and chemical additives that make it suitable for meeting any of a wide variety of environmental demands. Heat-shrink tubing is manufactured in a multitude of varieties and chemical makeups with the exact composition of each type being dependent on the intended application. Heat-shrink tubing is ordinarily made of polyolefin, which shrinks radially (but not longitudinally) when heated, to between one-half and one-sixth of its diameter. It can also be used to repair the insulation on wires or to bundle them together, to protect wires or small parts from minor abrasion, and to create cable entry seals, offering environmental sealing protection. Heat-shrink tubing (or, commonly, heat shrink or heatshrink) is a shrinkable plastic tube used to insulate wires, providing abrasion resistance and environmental protection for stranded and solid wire conductors, connections, joints and terminals in electrical wiring. Animation of heat-shrink tubing, before and after shrinking
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